Reveal TAP
Real-Time Monitoring and Analysis of Molten Metal Production
Reveal TAP is a complete solution for monitoring, documenting, analyzing processes involving molten metals. It combines advanced hardware – such as high-speed monochrome, infrared, and spectral sensors – with intelligent software that gathers data from all sensors. The software performs algorithmic process analysis and provides real-time numeric and visual feedback to the operators to solve their specific challenges.
Reveal TAP can be easily customized to address specific challenges like monitoring tapping, de-slagging, gas flow purging, material feeding, and foaming. It is designed for quick and easy installation at electric arc furnaces, converters, ladle stations and skimming stations, offering tailored solutions for diverse metallurgical environments.
Overview
Applications
- Molten metal tapping for various metals such as steel, nickel, copper, and ferrochrome
- Suitable for EAF, BOF, and ladle processes including hot spot, AOD/CRK tuyere area and ladle well area monitoring
- Freeboard measurement
Features
- Accurate imaging of molten metal flow
- Metal and slag detection capabilities
- Real-time display in the control room
- Secure video storage to cloud
- Advanced features like automatic reaction index calculation
- Integration with Level 2 and 3 systems for improved process control
- User-friendly web browser interface for ease of operation
Benefits
- Immediate feedback to operators for tapping quality control
- Comprehensive and systematic documentation for process tracking, development, and resolving quality issues
- Improved workplace safety
- Prevention of critical refractory damage
- Versatile applicability