Reveal CAST
Monitoring Cast Products at the Earliest Possible Stage
Reveal CAST is a comprehensive solution for visualizing, monitoring, and assessing the quality of intermediate and final products in metallurgical products, including flat, long, round, and rolled products. Utilizing AI and intelligent defect detection algorithms, Reveal CAST can identify various surface defects on products, ensuring high quality standards.
Capable of operating in both high and low temperatures, Reveal CAST provides real-time visual and numerical data to optimize production processes and enhance final product quality. Additionally, the system is easy to install and maintain, ensuring seamless integration into existing operational procedures.
Overview
Applications
- Hot or cold slabs, blooms, and billets
- Ground and scarfed surfaces
- Coil imaging
- Hot bands and plates
- Bars, rods, pipes and shapes
- Cold rolled strips and sheets
Features
- High-precision imaging using advanced illumination
- Scalable resolution for tailored inspection needs
- Deep learning -based defect detection algorithms and manual marking options
- Fast inspection between grinding/scarfing passes
- Image data storage, retrieval, and full traceability
- Value-added features, including width measurement and full dimension profile
- Integration with Level 2 and 3 automation systems
- User-friendly web browser interface for real-time monitoring and data access
Benefits
- Real-time feedback on surface quality across the entire processing line, from casting to finishing
- Optimizing cooling, casting, and grinding/scarfing parameters based on actual surface conditions
- Minimizing defects and reducing scrap, leading to increased yield
- Enhancing efficiency in surface treatment and intermediate inspection stages
- Full inspection and documentation, improving traceability and quality control
- Reducing machine downtime and enhancing operational safety
- Lower consumption of consumables and equipment wearing, contributing to cost savings